What inspection variables should be evaluated?
Plan separate lighting evaluations for tabs, welds, adhesive and wrapping. One arrangement need not suit every battery surface.
What lighting geometry fits this inspection task?
Break the task into observable features such as outline, surface, lettering or colour before choosing illumination. Camera, lens, light, motion and processing work together; more brightness alone may not improve recognition.
Prepare good parts covering normal variation and confirmed defective samples. Compare lighting directions under controlled exposure. Record difficult defects and textures that cause false detections, then validate at the real cycle time. Base the selection on representative conditions rather than a single ideal image.
Related product family?
LXV-2SDL
A focused line of light for inspecting surfaces and edges.
Before choosing a configuration?
For selection, specify the field of view, smallest target feature, height variation, cycle time and installation space. Use the specific product page and drawing to verify electrical ratings, dimensions and compatibility.
Dividing a battery inspection into stations?
Define the required checks for tabs, coatings, welds, pouch surfaces and markings. Their contrast mechanisms differ, so one lighting arrangement may not serve the entire process. Assign a representative defect set to each inspection task.
Evaluate each station at its actual speed and fixture geometry. Check the effects of reflective films, height variation and contamination. Retain the acquisition settings and acceptance examples for each product format.
What do the optical setup and sample images show?
